Crest COC8T-1014 Custom Ultrasonic Cleaning System, 2018
$29,000.00
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MODEL: COC8T-1014
AUTOMATION: CTS-250 RIGIBOT Automated Handling System
CONTROL SYSTEM: Allen-Bradley CompactLogix PLC with Proface 10.4” TFT HMI
ELECTRICAL REQUIREMENTS
POWER SUPPLY: 240V / 3-phase / 60Hz / 59 Amps
DIMENSIONS
TANK (EACH): 10” (L) x 14” (W) x 10” (H), 8″ liquid depth
CONSOLE: 172” (L) x 34” (W) x 38” (H)
OVERALL SYSTEM WITH CTS-250: 201” (L) x 41” (W) x 84” (H)
WEIGHT
MAX BASKET LOAD (STANDARD CONFIG): 35 lbs
MAX BASKET LOAD (OPTIONAL CONFIG): Up to 200 lbs (spring adjustment required)
PROCESS STATIONS (10 total)
Load Station
Ultrasonic Immersion Wash
Ultrasonic Spray-Over-Immersion Rinse
Nitric Acid Passivation (30%)
Citric Acid Passivation
Neutralization
Ultrasonic Spray-Over-Immersion Rinse
Spray-Over-Immersion Rinse
Recirculating Hot Air Dry (Max Temp: 230°F)
Unload Station (Gravity Roller Conveyor)
TANK CONSTRUCTION & MATERIALS
TANKS: 316L Stainless Steel, #2B finish
FRAME: 304 Stainless Steel
ACCESS PANELS: 304 SS sliding and lift-out
COUNTERTOPS & BASE PLATE: 304 SS
PLUMBING: 300 series SS, Viton O-rings, Teflon encapsulated seals
CONTAINMENT: Spill containment pan holds 110% of largest tank volume
FLUID & AIR REQUIREMENTS
DEIONIZED WATER: 1–3 GPM continuous, 4–6 GPM on demand @ 30–35 psi, 1–2 MΩ
COMPRESSED AIR (CDA): 65–70 CFM @ 30 psi
SHOP AIR: 1–2 CFM @ 60 psi
DRAIN: Unrestricted floor drain required
ULTRASONIC SYSTEM
FREQUENCY: 132 kHz
ULTRASONIC POWER: 500 watts per tank, MW500 HMI/132 Generator
TRANSDUCERS: 12 modules direct bonded to tank bottoms
HEATING SYSTEM
HEATERS: 2000W per tank (strip heat)
TEMP CONTROL: PLC-controlled with RTD probes
MAX TEMPS:
Station #2, 3, 7: 160°F
Station #4, 5, 6: 120°F
Station #8: 140°F
Station #9 (Dryer): 230°F
MONITORING & SENSORS
CONDUCTIVITY: 0.01–10,000 µS, 3-point range
PH: 0–14 range, sensors in Neutralize and Wash Stations
SAFETY SENSORS: EMO button, emergency pull cable, basket sensors
BARCODE SYSTEM: Rack tracking and recipe recall