Crest COC8T-1014 Custom Ultrasonic Cleaning System, 2018

MODEL: COC8T-1014
AUTOMATION: CTS-250 RIGIBOT Automated Handling System
CONTROL SYSTEM: Allen-Bradley CompactLogix PLC with Proface 10.4” TFT HMI

ELECTRICAL REQUIREMENTS
POWER SUPPLY: 240V / 3-phase / 60Hz / 59 Amps

DIMENSIONS
TANK (EACH): 10” (L) x 14” (W) x 10” (H), 8″ liquid depth

CONSOLE: 172” (L) x 34” (W) x 38” (H)

OVERALL SYSTEM WITH CTS-250: 201” (L) x 41” (W) x 84” (H)

WEIGHT
MAX BASKET LOAD (STANDARD CONFIG): 35 lbs

MAX BASKET LOAD (OPTIONAL CONFIG): Up to 200 lbs (spring adjustment required)

PROCESS STATIONS (10 total)
Load Station

Ultrasonic Immersion Wash

Ultrasonic Spray-Over-Immersion Rinse

Nitric Acid Passivation (30%)

Citric Acid Passivation

Neutralization

Ultrasonic Spray-Over-Immersion Rinse

Spray-Over-Immersion Rinse

Recirculating Hot Air Dry (Max Temp: 230°F)

Unload Station (Gravity Roller Conveyor)

TANK CONSTRUCTION & MATERIALS
TANKS: 316L Stainless Steel, #2B finish

FRAME: 304 Stainless Steel

ACCESS PANELS: 304 SS sliding and lift-out

COUNTERTOPS & BASE PLATE: 304 SS

PLUMBING: 300 series SS, Viton O-rings, Teflon encapsulated seals

CONTAINMENT: Spill containment pan holds 110% of largest tank volume

FLUID & AIR REQUIREMENTS
DEIONIZED WATER: 1–3 GPM continuous, 4–6 GPM on demand @ 30–35 psi, 1–2 MΩ

COMPRESSED AIR (CDA): 65–70 CFM @ 30 psi

SHOP AIR: 1–2 CFM @ 60 psi

DRAIN: Unrestricted floor drain required

ULTRASONIC SYSTEM
FREQUENCY: 132 kHz

ULTRASONIC POWER: 500 watts per tank, MW500 HMI/132 Generator

TRANSDUCERS: 12 modules direct bonded to tank bottoms

HEATING SYSTEM
HEATERS: 2000W per tank (strip heat)

TEMP CONTROL: PLC-controlled with RTD probes

MAX TEMPS:

Station #2, 3, 7: 160°F

Station #4, 5, 6: 120°F

Station #8: 140°F

Station #9 (Dryer): 230°F

MONITORING & SENSORS
CONDUCTIVITY: 0.01–10,000 µS, 3-point range

PH: 0–14 range, sensors in Neutralize and Wash Stations

SAFETY SENSORS: EMO button, emergency pull cable, basket sensors

BARCODE SYSTEM: Rack tracking and recipe recall